Experimental Hybrid Rocket Motor Research


Hybrid Rocket Motor and Injector Patents

Page of patent searches and finds related to hybrid rocket motors and injectors.

HyperTek Hybrid Experimental Motor

Specific details are on my HyperTEK Experimental Motor Research page.

Propulsion Polymer Hybrid Experimental Motor

Specific details are on my Propulsion Polymer 38mm Hybrid Experimental page.

RATTWorks 29mm Hybrid Experimental Motor

Specific details are on my RATTWorks 29mm Hybrid Experimental page.

RATTWorks Tribrid ABS/Alcohol/Nitrous Experimental Motor

Specific details are on my RATTWorks TriBrid Hybrid Experimental page.

ALL PVC Experimental Hybrids

Alberto Glassol

Alberto pioneered all PVC hybrids. I'm not aware of any prior work. Here's a link to Alberto's PVC Hybrid Rocket page.

Evan Daniel

Evan Daniel has been building on Alberto Glassol's PVC hybrid work and incorporating his own design changes. He recently flew one at November, 2005 Whitakers Ex launch. The video is here. Here's a link to Evan's PVC Hybrid page.

Hybrid EX - Experimental Hybrid Rocket Motors

This is a new area of experimental motors that I will venture into. For now I include a couple of links that are particularly germain:

NEW: I recently picked up a little beauty, an "Aerocon Integral Tank Hi-Performance Hybrid system H Class" motor. It's by Bill Colburn and apparently he was planning on getting them certified but never followed through. This was one of a small lot of initial run of them. I will post more later, but for now there are the two pages that come with the motor. Page 1 and Page 2. It'll make a great EX motor as the injector is not floating so it'll take anything in the chamber without worry of compressive loads. Stock it uses acrylic grains, but I hear it works great with paper, HTPB, PVC and other materials.

I now have Bill Colburn's new book "A Manual for Hybrid Propulsion Design" and am reviewing it. The CD that comes with it also has a wealth of information.

I am looking at the Rational Technology Hybrid Design Program, but may hold off as the CDROM that comes with Bill Colburn's book has a hybrid design program that, well, I've paid for already. I don't know how they compare.

The Yahoo group "hybridrocketmotors" is a good one for sport flyers.

The Hybriddyne forum is good for ex and advanced hybrids.

Right now my tact will be to essentially duplicate an existing motor using as much stock componentry as possible. If I stay close to existing design parameters I should not need, to such an extent, in depth testing as with starting a new or ambitious project. That will come after I get my feet wet :) I would also like to start with 38mm as it's relatively inexpensive, yet somewhat large enough for grain casting, etc, and nitrous requirements are modest too.

I am also planning on casting PBAN or  HTPB grains. I would use stock PVC but don't have a lathe to turn the chamfer  (likely otherwise easily managed). The difficulty is otherwise that "stock hardware" is designed to seal primarily on the o-ring to PVC/ABS/PE pipe chamfer. It would seem by practice that the chamfer is necessary. Otherwise HTPB or PBAN grains give me more flexibility in compounding grains for different effects as well as other factors such as incorporating pre-combustion and post combustion chambers. Using composite grains, however, requires different, though fortunately more traditional, nozzle and floating injector sealing mechanisms. I'm not so sure now about PBAN though as I find it very gooky and sticky at low solids loadings and I think it might be problematic for thinner webs on 38mm motors. Perhaps more workable on 54mm grains.

I have a set of Propulsion Polymer 38mm hardware but I am loath to use it for EX. The main reason is that a second run of hardware is planned but not scheduled, so I don't want to damage the one set of closures for which I have 3 tubes for. They're not o-ring closures so aren't easily replaced at this time.

My current thought is to use most of the parts from a Sky Ripper Hybrid Motor and just get different nozzles and floating injector made. For cast grains like I'm thinking I'd want the casting tube / liner type model like for regular motors. For that I'd need modifications to the floating injector as well as a different nozzle. The parts come down to
Given that, it seems a toss up whether to buy a complete SkyRippers motor and have other parts made, or whether to source just the vent from Skyrippers and get the rest from Loki and perhaps additionally a machinist.

I talked to Woody, of Purple Woody, and he's  part of Sky Rippers (go figure!).

For the forward closure vent orifice, Marcus Leech noted "0.015" is what we use.  That's a number 72 drill, IIRC."  That for 38mm hardware.

Another Hybrid EX Experimenter, Scott Fintel; more to be incorporated,  http://www.thefintels.com/aer/hybridmotor.htm

Apogee Article on simulating hybrid motors in RockSim: http://www.apogeerockets.com/education/newsletter55.asp
Alberto Gassol's PVC Hybrid Rocket Engin Page: http://www.intertlan.com/cohetes/hybrids/
Robert Galejs Ellis Mountain Based Experimental Hybrid Motor: http://www.cmass.org/member/Robert.Galejs/hybrid.html
UK Rocketman - Hybrid Rocket Science Page - good intro: http://www.ukrocketman.com/rocketry/hybridscience.shtml
The aRocket links page on motors: http://users.cybercity.dk/~dko7904/motor.htm
There is a group on the micro hybrids which are effectively experimental.
Bill Colburn's new book at Aerocon "A Manual for Hybrid Propulsion Design"
Rational Technology Hybrid Design Program: http://www.aeroconsystems.com/literature/HDP.htm
Sky Ripper Systems Motors: http://www.skyrippersystems.com/
US Plastics Supply - all sorts of plastic stock, shapes, sheets, rods, launch tubing, etc http://www.usplastic.com
TAP Plastics - another supplier - mentioned by whom I bought the BC motor from; apparently similar to US Plastics http://www.tapplastics.com/

Plumbing PIPE Hybrid Fuels

OD
ID
Pipe Description
1.050
.810
3/4" SCH 40 PVC - makes great 1" Coring mandrel for casting 1.5" plastic pipe grains
1.050
.724
3/4" SCH 80 PVC
1.315
1.033
1"  SCH 40 Plastic (PVC / ABS / ...)
1.315
.935
1"  SCH 80 Plastic (PVC / ABS / ...)
1.900
1.592
1.5" SCH 40 Plastic (PVC / ABS / ...)
1.9"
1.75"
1.5" Thinwall Plastic
19" 1.80"
1.5" ABS TriBrid Grain (regular ABS milled thinner)
1.900
1.476
1.5" SCH 80 Plastic (PVC / ABS / ...)
2.360 ... 2.390
2.0 ... 2.050
2" ABS DWV? (2.375 nominal OD)
2.365 ... 2.380 2.375
2.0 ... 2.050
2.049
2" PVC SCH 40
2.375
1.913
2" PVC SCH 80

Hybrid Effects Grains - Additives

Sparks

Titanium, Iron

Smoke

   Zinc, PVC

Color

Stronium

Simulations

Todd Moore's HDAS

The Cd for an injector is really something that can only be derived
via experimentation.

You can use .25-.35 as a starting point for Cd for a U/C valve with N20.

I've posted the 'last' update (1.6) to the HDS web page.

It adds support for multi-port fuel grains, and does some reformatting
here and there.

http://www.skyrippersystems.com/HDAS

Bill Colburn

Bill Colburn's A Manual for Hybrid System Design comes with a nice spreadsheet.

Tank Information

From a hybrid rocket motor list page.

49 CFR 178.35 details the markings required on DOT approved cylinders.

http://a257.g.akamaitech.net/7/257/2422/05dec20031700/edocket.access.gpo.gov/cfr_2003/octqtr/pdf/49cfr178.35.pdf


DOT3AA1800 is the required marking for the DOT specification (3AA)
followed by the design pressure. Details on the 3AA specification are at:

http://a257.g.akamaitech.net/7/257/2422/05dec20031700/edocket.access.gpo.gov/cfr_2003/octqtr/pdf/49cfr178.37.pdf

No aluminum allowed and a short list of allowable steel alloys.


The serial number is required to follow this. 574891F I presume.

The inspectors mark and date is required to be near the serial number.
Perhaps this is the other mark.

DOT3AA1800 specification cylinders are listed as suitable for the
shipment of nitrous oxide at 49 CFR 173.304a

http://a257.g.akamaitech.net/7/257/2422/05dec20031700/edocket.access.gpo.gov/cfr_2003/octqtr/pdf/49cfr173.304a.pdf

Misc

Hybrid related McMaster Parts

High Pressure one way check valves - 1/4" 3000 PSI  46105K39
Now hybrids has a RATT resource page with McMaster part numbers. It's here.
Portland State Aerospace Society PSAS Home Page  They're working on was hybrids